3D printing is revolutionizing microfluidics by enabling the rapid and precise production of complex devices in a single process. Technologies like PolyJet and PµSL allow for the creation of microfluidic chips with micrometer-scale channels, eliminating assembly phases and reducing development costs and times. The integration of advanced design, biocompatible materials, and functional coatings enables

The certification of medical devices produced with additive manufacturing requires an operational framework that integrates regulatory requirements from the design phase. This approach, called “design for certification”, reduces delays and late reviews, turning compliance into a competitive advantage. It is fundamental to qualify the 3D printing process with documented proof of rep

Bio-based materials for SLS 3D printing, such as PHB and PA11, offer more sustainable solutions but still present technological limitations compared to traditional polymers like PA12. Although they improve stiffness and thermal stability, they suffer from lower ductility, high porosity, and a narrow process window. Research continues to optimize composition and parameters, aiming for a balance between sust

A new innovative method enables the automatic identification of 3D printed parts directly using CAD models, without the need to retrain machine learning models. Developed by KU Leuven, Materialise, and Iristick, the system leverages geometric representations and few-shot learning techniques to classify new parts quickly and efficiently, reducing times and

Chemical vapor is revolutionizing the post-processing of 3D parts, offering smooth, waterproof, and repeatable finishes without material removal. Automated technologies like AMT PostPro eliminate production bottlenecks, reduce costs, and improve mechanical properties, making additive production scalable and certifiable for demanding industries.

The Additive Manufacturing Alliance, born from the union of Leading Minds and AM I Navigator, promotes the industrial integration of additive manufacturing through structured governance, standardization, and operational support.

The adoption of additive manufacturing in industry requires operational discipline, focus on defined part families, and rigorous process control. Technology alone is not enough: organizational management is needed to ensure reliability and repeatability. Winning applications are born where performance advantages outweigh complexity, such as in aerospace, medical, and tooling. Integration

The SOLen soft optical sensor uses light to measure deformations with high precision and stability, overcoming the limits of traditional sensors. Thanks to a 3D-printed Y-structure and a differential configuration of photoreceptors, it offers reliable measurements and is insensitive to environmental interference. Ideal for advanced medical devices, smart orthoses, and monitoring systems

Customized 3D printing reduces healthcare costs by preventing avoidable complications, such as oral mucositis, cutting nursing hours and unscheduled hospitalizations by up to 25%. Thanks to tailor-made devices, unnecessary radiological exposure is reduced, improving clinical efficiency and ROI.

Researchers have developed superelastic metamaterials in Nitinol with interwoven 3D-printed structures, combining superelasticity and lattice architectures to achieve advanced mechanical properties without altering the chemical composition. These materials, which behave more like fabrics than metals, open new possibilities for biomedical implants, protective devices, and stru

Post-processing is crucial in stereolithography to ensure safety and regulatory compliance. Stages such as washing and post-curing eliminate chemical residues and complete polymerization, ensuring mechanical properties and biocompatibility. The use of validated systems and low-risk solvents improves operational efficiency and safety.

Binder jetting with ceramic slurries offers industrial advantages such as higher green density and controlled shrinkage, but requires precise management of rheology and material stability. Compared to dry powder systems, this technology allows for greater uniformity and production scalability, provided that advanced control systems and stable formulations are integrated to ensure quality and repeatability