Australia is using additive manufacturing to build more resilient public infrastructure, reducing dependence on foreign suppliers and strengthening local production thanks to collaborations between research, industry, and government.

The advanced metal industry is evolving towards integrated production systems, where every stage of production collaborates in real time. Overcoming the traditional model of isolated departments, a connected architecture emerges that unifies additive, machining, heat treatment, and inspection. This approach reduces inefficiencies, improves stability and productivity, and enables a rapid response p

Industrial 3D printing can reduce environmental impact, but it requires strategic choices on materials, energy efficiency and life cycle management. Although it offers advantages such as less waste and simplification of the supply chain, the real benefit depends on sustainable feedstocks, efficient processes and recovery policies. Studies show that the use of recycled material and energy sources

The article presents an operational plan to integrate innovations in mechanical testing and quality assurance in the advanced industry, particularly in metal additive production. The importance of qualifying feedstock, machinery, and production processes from the initial stages is emphasized to ensure reliability, traceability, and compliance in critical sectors such as aerospace and defense. Ve

Plastometrex's MultiScale technology revolutionizes non-destructive testing through microscale mechanical analysis. It enables the characterization of thin or complex components, with thicknesses up to 0.75 mm, without damaging them. Using indenters of different sizes and a spacing of 1.5 mm, it generates high-resolution maps of mechanical properties, revealing local variations invisible to the

Researchers from IMDEA Materials Institute and UPM have developed metamaterials in 3D printed Nitinol with interwoven structures that restore superelasticity, overcoming the limits of traditional 3D printing. Thanks to geometries inspired by fabrics, it is possible to obtain advanced biomedical devices and smart actuators, opening new perspectives for clinical and engineering applications

Industrial adoption of 3D printing in non-traditional sectors, such as automation, robotics, and energy infrastructure, is growing thanks to structured operational plans. By integrating digital design, simulations, and rapid production, companies like Boston Dynamics and Siemens are optimizing products and processes, reducing costs, times, and the number of components.

Large-scale Directed Energy Deposition utilizes real-time melt pool monitoring, targeted deposition, and dynamic modeling to ensure precision, metallurgical quality, and thermal control during the production and repair of large metal components.

In-process metrology in metal additive manufacturing enables precise measurement during production, ensuring repeatable and scalable quality. Unlike traditional monitoring, it provides quantitative and traceable data, reducing the reliance on costly post-process inspections. Technologies such as optical fringes allow for real-time 3D measurements, improving affi

Post-processing and debinding are crucial stages in additive manufacturing that determine the quality, strength, and finish of components. Technologies such as vapor smoothing and chemical debinding improve surface and structural properties, making parts ready for industrial use.

Artificial intelligence is revolutionizing industrial 3D printing, enabling real-time controls, automatic corrections, and waste reduction. Through advanced sensing and predictive models, AI systems monitor and optimize parameters such as temperature and speed, improving production quality, efficiency, and reliability.

The integration between additive manufacturing and digital twin is revolutionizing the industry, enabling the transformation of virtual models into optimized physical components. This synergy reduces development times and costs, improves production efficiency, and allows for continuous innovation in sectors such as aerospace and energy.