Implementing the digital thread in additive manufacturing is now an operational necessity, no longer a futuristic vision. Multi-CAD integration requires reliable solutions to overcome interoperability barriers, ensure traceability, and maintain data consistency throughout the entire production cycle. Case studies and best practices show how middleware, clear governance, and hybrid toolchains can

Designing lights-out factories requires an advanced software architecture that integrates machines, data, and processes in real time. Software-defined automation makes it possible to overcome the limitations of proprietary solutions, ensuring interoperability, security, and scalability. Only in this way can artificial intelligence be fully leveraged to optimize production and maintain control of the p

Researchers have developed superelastic metamaterials in Nitinol with interwoven 3D-printed structures, combining superelasticity and lattice architectures to achieve advanced mechanical properties without altering the chemical composition. These materials, which behave more like fabrics than metals, open new possibilities for biomedical implants, protective devices, and stru

The war in Iran has pushed the defense sector to rethink supply chains, focusing on additive manufacturing for greater flexibility and resilience. Advanced technologies and partnerships between government and startups enable the production of critical components in record time, reducing dependence on foreign suppliers. Examples like Ursa Major and the Draper engine show how it is possible

New entry-level LPBF systems, such as Metal-Base, make metal 3D printing accessible to startups and labs with costs under €10,000, thanks to innovative technologies, compact design, and open-source software.

The PowTReX by Volkmann is an advanced system for the automated management of metal powders in additive production. It integrates pneumatic transport, ultrasonic sieving, and automatic recovery in a closed, explosion-proof environment, ensuring safety, material quality, and production continuity. Ideal for scalable industrial contexts and multi-supplier environments, it supports various metal allo

The filed patents improve dust control in metal 3D printing, monitoring its characteristics and flow in real-time to adapt process parameters. This reduces waste, improves layer quality and increases repeatability, with positive impacts on costs and production times.

The TCT Awards 2026 highlight the growing role of additive manufacturing in strategic sectors such as aerospace, defense, and automotive, with projects that integrate optimized structures, advanced materials, and cross-sector collaborations.

3D printing is revolutionizing the development of hypersonic vehicles, reducing costs and production times. Programs like the Pentagon's HyCAT focus on rapid and reusable test platforms, such as Hypersonix's DART AE demonstrator, entirely 3D printed. Additive manufacturing allows for complex geometries and the use of advanced materials resistant to high temperatures, accelerating

The defense industry is betting on production self-sufficiency with 3D printing and material recycling. The partnership between 6K Additive and AGF Defcom introduces US-made metal powder for defense components, reducing waste and external dependencies. A circular system based on waste recycling lowers costs and environmental impact, responding to national security needs and to

The choice of materials for medical implants requires a balance between biocompatibility, durability, and costs. Titanium, PEEK, and bioresorbable materials like magnesium offer different solutions with specific advantages. Innovations such as TPMS structures and AI improve bone integration and reduce surgical times. Customization allows for better results, even with higher initial costs.

New smart heat exchangers, made with 3D printing technologies and patented, offer greater thermal efficiency without pumps or fans. Thanks to innovative geometries such as partial fins and preloaded integration in engines, weight, costs and consumption are reduced, improving reliability and facilitating assembly. Applications in data centers and aerospace confirm adva